Saturday, November 28, 2015

Plant Automation In Pune - Neptune Systems


Neptune Systems is promoted by young dynamic, qualified technocrats having vast experience in design, development, rapid prototyping, robotics, plant automation, system integration, manufacturing and turnkey solutions. As a part of its expansion program started high end software training & development, we at Neptune Systems develop custom software and products we at Neptune strongly believe in creating synergy specially for providing the customer end requirement.

Neptune systems range of products / services operate at critical areas to our valued customers we therefore cherish and go all out to achieve flawless integration of systems, products services. Our proven processes and technologies, together with the experience and commitment of our people, has helped major e-commerce companies around the world create real time, rich and accurate solutions and differentiate themselves from the competition.

Neptune Systems have done immense, versatile projects and here you shall meet the experts who have a solution to your anxieties and would lead you to the path of goal-oriented objectives. We provide the project management and control systems to assure on-time, accurate delivery of our client’s project with the flexibility to meet future requirements.






Neptune Systems are Production plants, depending on the product or commodity they produce, have different challenges and different needs. However, one commonality they share is the need for
technology that lowers costs of design, construction, and overhead, and optimizes the efficiency of workflow processes. Neptune Systems streamline structural plant design and planning, optimize material flow, and support workflow management. With more than 20 years of experience in providing innovative solutions to the plant engineering and design industry, we encourage you to explore our automation and production plant solutions.







Neptune systems offer the most advanced NC /CNC type Flying Cold Cut off for burr free cutting of tubes. The blade circumferential speed as well as the feed rate is adjustable over a wide range permitting the use of HSS or TCT saw blade in the same unit without any changes. Our cold saws are available from 12 mm to 114.2 mm OD pipes having 0.8 to 5.4 mm wall thickness. We also offer Flying Friction Saw Cut Offs

Flying cold cutting have following features

With a vision of catering THE need of engineering industries for precision automatic high productive machines in cost effective manner to make the Indian engineering industry globally competitive.
Pipes of varied Dia, thickness & length varying from .5mm to 5.4 mm burr free can be cut
Mill speed varying from 20m/min to 120m/min
Menu Drive program, user can configure cutting parameters can call as & when configured size pipe taken for production







Standard Accessories-Spindle speed:3000r/min,BT40 tool shank,Spindle motor with VFD ( Rieter scope),4 Axis CNC controller, Spindle and servo over loading protection, Full closed cove, Lighting equipment, Auto lubrication system, Electric box constant temperature devices, Spindle tool coolant system, CNC rotary working table, RS232 interface, Manual air gun, Tool box.

OPTIONAL EQUIPMENT- BT50 tool shank, Work piece measurement system, Cutter measurement system, Spindle internal cooling, Chaining chip cleaner, Oil and water splitter filter, Spindle water-coolant equipment, Network function, Accessories & Clamping.






Special Purpose Machines are Neptune Systems Precision’s main business. We produce state-of-the-art ultra precision special purpose machines to meet your manufacturing challenges.We take your specification and requirements from initial design study and concept through to full scale special purpose machine design and build. We do this by employing a number of advanced design techniques such as Finite Element Analysis (FEA), Design Study, Risk Analysis, 3D (CAD) Computer Aided Design models all based on our 20 years experience in the Machine Tool Industry.

Below is a list of machines that Neptune Systems has designed and manufactured.

CNC Turning Machine
Online Automatic cold saw Flying Cutting Machine.
Automatic Cutting and Deburrning Machine.
Auto Loader (Pick and place Robotic Arm).
Leakage Testing Machine.
Bucket Type Conveyors.
Online Pencil Cutting Machine.
Pilggar Machine Automation






Neptune Systems offers a uniquely wide range of low cost industrial robots and robot systems, covering all common payload categories and robot types.This means that Neptune Systems always offers you the robot that is exactly customized for your application and industry, for example six-axis robots of all sizes, palletizers, gantry robots, clean room robots, robots made of stainless steel, heat-resistant robots, SCARA robots or welding robots.For standard or shelf-mounted robots and heavy-duty versions, mounting is possible on the floor or on the ceiling, making them multi functional and flexible. The modular structure of Neptune Systems robots means they can quickly and easily be
reconfigured for other tasks. All robots operate with a dependable PC-based control platform. This PC-based robot controller allows you to use all the advantages of PC technology, such as remote diagnosis, Microsoft Windows interface, field bus, Soft PLC, OPC Server and much more. Our robot product range is complemented by task-related additional applications and by so-called hub technologies, based on the intelligent networking of controllers.