Vimal Group has experienced enviable business growth year on year, thanks mainly to long list of reputed clients acquired by goodwill generated by our long lasting quality systems.
We have successfully developed and delivered systems that have become an integral part of clients manufacturing operations.Our systems help reduce operator fatigue, enhance productivity, ensure quality of products and meet assembly goals. We are proud owners of this responsibility.
Building on the premise of constant innovation and technology, within 7 years we created a milestone in aiding manufacturing of Machines for car interior and exterior components. We have mastered the technical skills in plastic welding with the help of technical processes like Heat staking, Ultrasonic welding, Heat insertion, and Hot plate welding, Leak testing. We gauge our success by how our customer goals are met with regards to product requirement, least downtime, enhanced productivity and seamless integration of our systems in complex manufacturing and assembly processes.
Pipe
Sizing Machine
Riding on our interminable volumes of occupational proficiency and understanding, we are indulged in presenting a broad array of Pipe Sizing Machine. Highly applauded and accredited for their longer life, these offered products are obtainable with us in different stipulations. Besides this, these provided products can be customized as per the variegated and changing requisites of our customers to acquire trust.
SPM consists of:- fixture for component holding & clamping ,
- front rams for different pipe end operations ,
- control panel for operation ,
- two hand safety,
- power pack & tooling ,
- shapes can be formed like photos given below
Assembly and Punching Presses
Due to Our Products & Services we provide to our customers with excellent Quality & Safety standards for manufacturing hydraulic presses/ Hydro Pneumatic / Pneumatic Press Due to this capability & to suit our customer’s Standard & Custom requirements and specifications, In a relatively short span of time which have become a name to Vimal Industrial System.
Our Presses can be operated both by hand and by our power packs, i.e., manually, to hydraulic presses, which are operated by our hydraulic power packs. Our team of highly qualified and skilled engineers has constantly come out with several innovations to ensure the efficiency of our hydraulic presses.
Available in Hydraulic Hydro Pneumatics & Pneumatic Operations
Applications in Plastic Industries
- Punching operations in Door Trims
- Punching operations in Hand rest
- Punching operations in Front Dash board
- Punching operations in Front & Rear Bumpers
- Punching Operation in center console
- Punching operation in side pillars
- Assembly of child parts with parameters in Pressing operation.
Our Presses can be operated both by hand and by our power packs, i.e., manually, to hydraulic presses, which are operated by our hydraulic power packs. Our team of highly qualified and skilled engineers has constantly come out with several innovations to ensure the efficiency of our hydraulic presses.
Available in Hydraulic Hydro Pneumatics & Pneumatic OperationsInfrared Heat Welding Machines
Infrared Welding is the process of joining plastic components with the use of electric quartz glass infrared emitters. It is a complex assembly method that requires a delicate balance of machine capabilities such as accurately regulated parameters including time, temperature and tool positioning.
Benefits Of InfraRed Heat Welding
- No restriction on contour parting lines
- Part mismatch not a concern as light can be adjusted to match the molding process
- Parts are never physically touched by the heating elements, therefore sealing surfaces are always more consistent
- Able to hold tighter part dimension tolerances
- Lower injection tool costs due to joint design
- Enables assembly of components inside housing prior to welding
- Controlled infrared heat source, multiple temperatures on same fixture
- Lower energy costs, Instant heat on / off
- Set up and changeover tooling faster than hot plate welding.
Hot Plate Welding Machines
Hot plate welding is the process of joining two parts of a plastic component using heated plate.Hot plate welding, also known as mirror, platen, or butt welding, is used for welding injection-molded components, for example in automotive applications, and extensively in joining plastic
Plastic welding using hot plate method involves three sequential stages namely surface preparation, application of heat and pressure, cooling.The parts to be welded are pressed on preheated plate for predefined time for sufficient plastic material to melt. Then the heated plate is withdrawn and the slightly melted surface of two parts is pressed together to form a joint. Plastic welding using hot plate welding is useful where plastic parts have complex geometries, like curved surfaces and internal walls or any irregular shapes. This process is employed where both high strength joints and hermetic seals are required.
Plastic welding using hot plate method involves three sequential stages namely surface preparation, application of heat and pressure, cooling.The parts to be welded are pressed on preheated plate for predefined time for sufficient plastic material to melt. Then the heated plate is withdrawn and the slightly melted surface of two parts is pressed together to form a joint. Plastic welding using hot plate welding is useful where plastic parts have complex geometries, like curved surfaces and internal walls or any irregular shapes. This process is employed where both high strength joints and hermetic seals are required.Heat Insertion Machines
Heat Insertion is a process wherein a heated thermal tip embeds a metal insert into a plastic application.Used for assembly of metal parts with plastic parts permanent .Such parts used in automotive for fasting with metal parts in Vehicles
We Specialise in SPM’s for
- Foot Board - Bolt inserts
- Intake manifolds - Nut Inserts
- Washer Tanks - Bushes
- Radiator Tank - Bushes
Heat insertion is the process which finds applications in joining plastic parts. Thermoplastic parts as such are too soft to sufficiently hold threads and offer tight joints. To overcome this problem threaded inserts of brass or steel are added post molding.
We Specialise in SPM’s for
